Design & Engineering

Whether you have an existing part or require our design assistance, our experienced team can value engineer the part to reduce cost and ensure proper function. Our 3-D modeling software, FEA, and prototyping reduce your time to market and development cost.

Solidworks 3-D Modeling Software.
File formats; .sldasm, .sldprt, .igs, .step, .pdf, .dxf.
FEA Strength Analysis.
Prototype Testing.

Manufacturing

Wiremasters, Inc. is your turnkey supply chain partner for light to medium gauge basic custom wire and metal products. We continually invest in the right modern equipment, continuing education and adhere to lean manufacturing processes to resulting in wire and metal products of higher value. Working directly with a manufacturer gives you great scheduling, cost, and quality control. Our facilities are centrally located in the Midwest for cost-effective distribution.

In addition, our proven relationships with a network of international manufacturing partner provides potential cost savings without sacrificing quality. We include third party independent quality control audits conducted by firms who know the process, speak the language, and understand the culture.

Our best of continent strategy splits manufacturing between our domestic and import locations. Blending these strengths offers the best of continent delivery, quality, and price.

We continually monitor transportation and tariffs trends to ensure a smooth and cost-effective import process.

Domestic Production
Global Sourcing.
90,000 square feet of domestic production.
Typical production lot 100 – 50,000 pieces.
Processes: CNC Turret Press, CNC Laser, Punch Press, Shear, Press Brake, Wire Cutting, CNC Wire Forming, CNC MIG welding, Tig Welding, Spot Welding, CNC Press Welding, Routing, Various automated packaging.
Materials: CRS & HRPO Ferrous Metal, Wire 12 gauge-5/16” diameter, Sheet Metal 24 gauge – 7 gauge.
Unlimited metal finishing options.

Assembly, Packaging, and Distribution

Once manufacturing and finishing are complete, our flexible assembly and packaging department allows a variety of wire and metal products to be packaged carefully and efficiently. This includes a variety of hand-operated and automated equipment. Streamline your supply chain by incorporating final assembly, packing, and fulfillment from our facility. We have the ability and willingness to incorporate your parts from other manufacturing processes into final assembly. Consolidating your supply chain improves communication, reduces operational costs, and offers greater control. Save money on transportation costs by utilizing our warehousing or fulfillment services to drop ship to multiple locations.

Assistance with packing design and testing.
Automated pallet, banding, and taping equipment.
Automated heat shrink packaging.
Automated bagging.
Hand assembly co-packing, finishing, gluing, taping, drilling, stapling, nailing, and anything else needed to get the job done.
Integration of other materials and components into assembly.
Warehouse and fulfillment services.
Improve supply chain efficiencies and profits.

Green By Design

Conserving resources is good business and saves money. Our philosophy is to Reduce Then Recycle. Our care for the environment begins with reducing the number of parts and materials in our designs. This includes designing for minimal space impact throughout the supply chain. Next our material contains approximately 98% post-consumer recycled content. All scrap production material is is compacted and again recycled.